Maayan Technologies IT/OT Convergence services help organizations unify shop-floor/field OT systems (PLC, SCADA, DCS, sensors, machines) with enterprise IT systems (ERP, MES/MOM, CMMS, CRM, data platforms, cloud) to create a connected, secure, and insight-driven operating model.
We enable real-time visibility, faster response, and continuous optimization—without compromising safety, uptime, or compliance.
IT/OT convergence delivers measurable outcomes when it is built with operational realities in mind:
Real-time production and asset visibility across lines, plants, and sites
Higher reliability and reduced downtime through predictive insights and faster incident response
Improved quality and traceability with standardized data and digital records
Faster decision-making via operational dashboards and control towers
Stronger cybersecurity posture with OT security-by-design and governance
We align IT/OT programs to measurable KPIs—OEE, downtime, throughput, quality, energy intensity, safety, and OTIF—so value is clear.
We bridge OT constraints (latency, uptime, legacy protocols, safety) with IT best practices (cloud, APIs, DevSecOps, observability).
Segmentation, identity-based access, least privilege, continuous monitoring, and audit trails are embedded—without disrupting operations.
Repeatable blueprints for connecting PLC/SCADA, historians, MES/MOM, CMMS/EAM, ERP, data platforms, and analytics—built for multi-site rollout.
We place compute where it makes sense (edge vs cloud) to meet low-latency needs for control, vision, and condition monitoring.
Common models, asset hierarchies, event taxonomies, and data quality rules ensure OT data is trusted and usable for analytics and AI.
High availability designs, DR patterns, patching strategies, and change governance keep environments stable and production-safe.
Rapid pilots to prove value, followed by a structured rollout playbook that standardizes convergence across plants and regions.
We combine advanced business models and rapid digital technology development — including hyper-intelligent automation, artificial intelligence and analytics — to spark a new wave of innovation in business process operations.
Maayan Technologies IT/OT Convergence services unify operational technology (OT) with enterprise IT—creating secure connectivity, standardized data, and end-to-end workflows across plants, assets, and enterprise systems.
Define the target state and phased convergence roadmap aligned to plant priorities and measurable outcomes.
Capabilities include:
Current-state assessment across OT systems, IT platforms, connectivity, and security
Target architecture and IT/OT convergence blueprint
Use-case prioritization (OEE, downtime, quality, traceability, energy)
Pilot-to-scale rollout plan, governance cadence, and KPI framework
Connect machines and OT systems safely to capture reliable operational data for visibility and analytics.
Capabilities include:
Connectivity patterns for PLC/SCADA/DCS environments (as applicable)
Edge gateway design, device onboarding, and lifecycle management guidance
Data normalization and production event standardization
Secure edge-to-platform pipelines for streaming and batch ingestion
Enable end-to-end workflows by integrating OT signals with MES/MOM, ERP, CMMS, and analytics platforms.
Capabilities include:
OT-to-MES/MOM integration for execution, WIP, and traceability
OT-to-CMMS triggers for maintenance work orders and downtime workflows
OT-to-ERP signals for production reporting, inventory, and planning
API/event-driven integration patterns, monitoring, and reliability governance
Deliver real-time, role-based visibility across lines, plants, and sites with actionable insights.
Capabilities include:
Dashboards for OEE, downtime, scrap, yield, WIP, and energy performance
Exception monitoring, site benchmarking, and performance scorecards
Early-warning indicators and anomaly detection patterns
Daily/weekly governance routines and action closure tracking
Improve asset reliability using connected data, condition monitoring, and predictive insights.
Capabilities include:
Asset criticality analysis and condition monitoring strategy
Predictive alerts, thresholds, and response workflows
Reliability KPIs (MTBF/MTTR), maintenance analytics, and dashboards
Spare parts optimization and maintenance process improvements
Secure converged environments with OT security-by-design and governance that protects uptime and safety.
Capabilities include:
OT security assessment and segmentation/zone design guidance
Secure remote access, identity/access controls, and patch governance (as applicable)
Monitoring, incident readiness playbooks, and compliance alignment
Security governance for IT/OT integrations and data flows
Make IT/OT convergence repeatable across multiple sites through standards, operating model, and enablement.
Capabilities include:
Common data models, naming standards, and asset taxonomy templates
IT/OT operating model, RACI, escalation paths, and change governance
Training, adoption measurement, and continuous improvement cadence
Vendor/partner governance for OT + IT ecosystem alignment
Run and continuously improve converged environments with SLA/SLO-driven operations and value governance.
Capabilities include:
Monitoring and support for IT/OT interfaces and critical integrations
Incident/problem management, stability improvements, and performance tuning
Optimization backlog, periodic value reviews, and benefits tracking
Continuous security posture improvements and audit readiness support
With digital technology evolving rapidly and digital process automation services in high demand, organizations need comprehensive, industry-tailored business process services and solutions to move confidently into the next generation. Our industry practices are strengthened by the expertise and perspectives of domain specialists from around the world, ensuring our clients are ready for the digital process challenges ahead.
Maayan’s IT/OT Convergence accelerators and enablers help organizations connect plants and assets faster, scale across sites, and sustain performance—using proven architectures, standardized data models, security toolkits, and rollout playbooks.
IT/OT reference architecture blueprints (edge-to-cloud, plant-to-enterprise)
Standard OT data model and asset taxonomy templates
OEE + loss-tree framework and reason code libraries
Integration patterns for MES/MOM, ERP, CMMS, and analytics platforms
OT security-by-design toolkit (segmentation, access, monitoring, governance)
Control tower dashboard pack with KPI libraries and review cadence templates
Pilot-to-scale rollout playbook with benefits tracking framework
At Maayan Tech, we are committed to providing exceptional service and support. Your questions, feedback, and inquiries are important to us, and we will do our best to respond promptly. Whether you’re a business seeking technology solutions or an individual with a query, we are here to assist you.
