Mining & MetalsIncrease productivity and safety using IoT monitoring, analytics, and automation.
Mining & Metals organizations form the backbone of industrial growth—supplying essential raw materials for infrastructure, manufacturing, energy, construction, automotive, electronics, and the global transition to electrification and renewables. Yet mining and metals operations are among the most complex and high-risk environments in the world. They operate across harsh geographies, high-capex assets, multi-stage value chains, and safety-critical processes—from exploration and extraction to hauling, crushing, beneficiation, smelting, refining, and distribution. The sector faces constant pressure to improve productivity, reduce downtime, ensure worker safety, stabilize quality, optimize energy and water usage, comply with environmental and regulatory requirements, and manage volatile commodity pricing and global supply chain disruptions. At the same time, mining operations are rapidly adopting automation, remote operations, AI-based optimization, and digital monitoring to improve efficiency and sustainability.
At Maayan Technologies, we help Mining & Metals organizations become AI-powered, digitally agile Live Enterprises through Future Intelligence & Technology Transformation. We connect people, processes, and platforms using AI/ML, Industrial IoT (IIoT), edge intelligence, data engineering and analytics, cloud/hybrid platforms, automation, and AR/VR enablement to improve asset reliability, production efficiency, safety readiness, environmental monitoring, and supply chain visibility. Our approach is practical and ROI-driven: unify operations data, digitize workflows, automate reporting and controls, and deploy predictive intelligence that reduces operational risk and increases output consistency.
Why Transformation is Critical in Mining & Metals
Maayan Technologies addresses these challenges by building connected operations with predictive intelligence and disciplined workflows.
Mining involves heavy equipment, blasting, hazardous materials, underground risk, tailings and slope stability concerns, and long shifts in remote locations. Safety is non-negotiable.
Critical assets—haul trucks, excavators, crushers, conveyors, mills, pumps, flotation cells, furnaces, smelters, and rolling lines—must operate reliably. Downtime leads to major production loss.
Ore grade variability affects throughput, recovery, and product quality. Without real-time monitoring and optimization, plants lose yield and profitability.
Mining and smelting operations are energy-intensive and, in many cases, water-intensive. Optimizing utilities directly impacts costs and sustainability goals.
Monitoring emissions, tailings, water discharge, dust, noise, and compliance documentation is increasingly demanding.
Transporting ore, concentrate, coal, and finished metals involves rail, road, port, and global shipping networks. Visibility and coordination are essential.
What Maayan Technologies Delivers for Mining & Metals
We help mining and metals organizations move from reactive to predictive maintenance using IIoT signals and analytics.
Enablement areas include:
Condition monitoring readiness for heavy equipment (haul trucks, excavators, loaders)
Predictive maintenance frameworks for crushers, mills, conveyors, pumps, and motors
Anomaly detection and early warning dashboards using sensor and historian data
Maintenance prioritization based on criticality, risk, and production impact
Downtime analytics and recurring failure trend insights
Outcome: Reduced unplanned downtime, improved availability, lower maintenance cost, and higher production continuity.
Mining and beneficiation plants must maximize recovery and throughput while managing grade variability. We enable operational intelligence through real-time dashboards and analytics.
Capabilities include:
End-to-end dashboards for mine-to-mill performance
Throughput and recovery analytics readiness (plant-defined KPIs)
Process stability monitoring and detection of drift
Yield and loss analytics for beneficiation and processing stages
Smelting/refining performance dashboards and quality trend analytics (where applicable)
Outcome: Improved throughput, better recovery, more stable operations, and reduced process losses.
Remote monitoring and control is increasingly critical for mining operations. We enable edge-friendly architectures that support reliable monitoring across remote sites.
Use cases include:
Real-time monitoring dashboards for key assets and plant utilities
Alerts for abnormal conditions and threshold breaches
Remote visibility for multiple mines, pits, and processing facilities
Integration readiness for fleet telematics and equipment monitoring systems
Secure edge-to-cloud data pipelines for analytics
Outcome: Faster response, improved operational visibility, and more resilient remote operations.
Safety is the priority in mining. We support safety readiness by digitizing safety workflows and enabling analytics for hazard visibility and compliance discipline.
Enablement includes:
Digitized safety inspections, checklists, and permit workflows
Incident reporting workflows with trend analytics
Compliance dashboards for safety training, certifications, and audits
AR/VR safety training simulations for hazardous scenarios
Remote assistance and guided procedures for field operations
Outcome: Stronger safety culture, reduced incidents, faster onboarding, and improved compliance readiness.
Mining organizations must monitor environmental impact and maintain compliance. We enable monitoring and reporting readiness across key environmental parameters.
Enablement areas include:
Dust and air-quality monitoring dashboard readiness (integration-ready)
Water usage and discharge analytics readiness
Tailings and environmental compliance reporting workflows
Energy monitoring dashboards and efficiency insights
ESG reporting readiness with structured KPIs and evidence trails
Outcome: Improved compliance readiness, lower environmental risk, improved sustainability transparency, and reduced resource waste.
Energy and utilities are major cost drivers in mining and metals. We enable energy intelligence to identify waste and optimize operations.
Capabilities include:
Energy dashboards by plant, process, shift, and asset
Peak demand monitoring and anomaly detection
Utility performance monitoring (compressed air, pumping, ventilation systems)
Optimization insights for energy-intensive processes
Outcome: Lower energy cost, improved efficiency, reduced emissions, and stronger sustainability outcomes.
Mining and metals operations depend on complex logistics—haulage, stockpiles, rail/road movement, port operations, spare parts, and consumables. We improve visibility and decision-making through analytics and workflow discipline.
Enablement includes:
Stockpile and inventory visibility dashboards (integration-ready)
Spare parts analytics for maintenance readiness
Vendor performance analytics for critical supplies
Logistics performance dashboards for dispatch and delivery (where applicable)
Exception alerts for shortages and schedule risks
Outcome: Fewer disruptions, better planning, improved maintenance readiness, and more reliable deliveries.
Mining and metals organizations manage heavy reporting: shift logs, production reports, safety compliance documentation, environmental reporting, and audit evidence. We implement automation to reduce manual work and improve consistency.
Examples include:
Automated daily/weekly/monthly production reports
Digitized shift handover logbooks and reporting automation
Compliance and inspection documentation workflows
Automated KPI dashboards and performance tracking
RPA for repetitive data consolidation and reconciliation
Outcome: Higher productivity, fewer errors, improved transparency, and stronger governance.
Mining groups often operate multiple mines, plants, and sites. We build unified data platforms that standardize KPIs and improve leadership visibility across the enterprise.
Capabilities include:
Data integration across mine operations systems, historians, maintenance, ERP, and logistics tools
Role-based dashboards for site leaders, central operations, and executives
Governance for data quality, access control, audit trails, and reporting discipline
Cloud/hybrid architectures for scalable analytics across sites
Outcome: Consistent enterprise reporting, faster strategic decisions, and scalable intelligence.
Mining & MetalsTypical Use Cases We Enable for Mining & Metals
Predictive maintenance dashboards for heavy equipment and plant assets
Mine-to-mill performance dashboards and throughput optimization readiness
Safety inspection workflow digitization and incident trend analytics
Environmental monitoring dashboards and compliance reporting readiness
Energy monitoring and peak demand optimization insights
Automated shift reporting and operational KPI dashboards
Spare parts and inventory analytics for maintenance readiness
Portfolio-level control tower dashboards across multiple mines and plants
#maayantechWhy Maayan Technologies for Mining & Metals
We combine emerging technology expertise with practical execution suited to heavy industrial environments. Our focus is on outcomes mining leaders care about most: safety, uptime, productivity, process stability, cost control, compliance readiness, and sustainability. We believe emerging technology connects us—linking field operations, plant systems, maintenance teams, and leadership decision-making into one intelligence-driven operating model. By enabling connected operations and predictive intelligence, Maayan Technologies helps Mining & Metals organizations operate as Live Enterprises—adaptive, resilient, continuously learning, and ready for the future of smarter, safer, and more sustainable resource production.
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