Maayan Technologies Digital Manufacturing services help manufacturers modernize plants and production operations with connected systems, real-time visibility, intelligent automation, and analytics-led decision-making. In today’s environment—where demand changes fast, quality expectations rise, and supply chains remain volatile—manufacturers need more than incremental improvement. They need a factory that can learn, adapt, and continuously optimize.
We enable this transformation by connecting shop-floor and enterprise systems (IT/OT), digitizing core manufacturing processes, and embedding AI into planning, production, quality, and maintenance—so you achieve higher throughput, better quality, and lower cost per unit.
Maayan helps you build a future-ready manufacturing operating system—aligned to measurable outcomes.
Digital Manufacturing is about making operations:
Connected: machines, lines, operators, and systems share data seamlessly
Visible: real-time dashboards expose performance, losses, and bottlenecks
Predictive: analytics anticipates failures and quality issues before they occur
Optimized: automation improves cycle time, energy use, and resource allocation
Compliant: traceability and audit readiness are built into processes
We bridge plant-floor realities with enterprise systems—connecting machines, MES/MOM, ERP, quality, and analytics into one execution layer.
Programs are anchored to measurable KPIs like OEE, throughput, scrap, energy intensity, downtime, and OTIF—so value is visible and sustained.
We connect design → production → service data and build twins for lines/assets to enable real-time visibility, simulation, and continuous optimization.
We modernize MES/MOM with standard models, integration patterns, and scalable architectures for multi-site rollout and consistent execution.
From workflow automation to predictive insights, we use data, AI, and event-driven orchestration to reduce exceptions and speed decisions.
Secure connectivity, role-based controls, audit trails, and operational governance are embedded for industrial-grade environments.
Role-based dashboards and action loops turn visibility into execution—daily governance, exception handling, and closure tracking.
Rapid pilots that prove ROI, followed by a repeatable rollout playbook for expansion across plants, lines, and regions.
Maayan Technologies Digital Manufacturing services help manufacturers build smart factories using IIoT, MES, analytics, automation, and AI—delivering real-time visibility, predictive insights, and continuous optimization across plants and production lines.
Create a practical smart factory blueprint and phased rollout plan aligned to business outcomes and plant priorities.
Capabilities include:
Digital maturity assessment and smart factory vision
IT/OT convergence strategy and target reference architecture
Program roadmap by plant/line (MES, IIoT, analytics, automation)
Governance model, KPI framework, and rollout planning
Connect machines, lines, and sensors to capture reliable production data and enable real-time monitoring.
Capabilities include:
Machine connectivity and sensor strategy for data acquisition
Edge computing enablement and secure edge-to-cloud pipelines
Production event standardization and OEE data capture
Integration support with SCADA/PLC environments (as applicable)
Digitize shop-floor execution with improved traceability, WIP visibility, and standardized processes.
Capabilities include:
MES selection advisory and implementation support
Work instructions, routing, scheduling, and WIP tracking
Electronic batch records and e-sign workflows (where required)
Integration with ERP, quality, maintenance, and warehouse systems
Improve yield and reduce rework with digital quality workflows and intelligent inspection capabilities.
Capabilities include:
Non-conformance workflows, CAPA support, and quality reporting
Vision-based inspection enablement and defect analytics
SPC setup, root-cause analysis dashboards, and quality alerts
Traceability and audit-ready quality documentation
Reduce unplanned downtime with condition monitoring and predictive insights for critical assets.
Capabilities include:
Condition monitoring strategy and predictive maintenance models
Alerts, maintenance scheduling workflows, and reliability dashboards
Failure mode analytics, MTBF/MTTR improvements, downtime reduction
Spare parts optimization and maintenance process standardization
Improve throughput and delivery performance with better planning, scheduling, and constraint optimization.
Capabilities include:
Demand-to-production alignment and capacity planning
Advanced scheduling and bottleneck/constraint analysis
WIP and inventory optimization, cycle-time reduction
Performance analytics and planning governance routines
Use simulation to test scenarios, optimize layouts, and improve performance before making physical changes.
Capabilities include:
Line/process simulation for layout and throughput optimization
Scenario planning (demand changes, capacity expansion, new products)
Digital twin models for performance tuning and loss reduction
Energy and resource optimization simulations
Gain real-time visibility across plants, lines, and assets with executive-ready dashboards and insights.
Capabilities include:
Dashboards for OEE, downtime, scrap, yield, and energy performance
Early warning indicators and predictive insights for proactive action
Plant-to-enterprise performance reporting and governance cadence
Continuous improvement analytics for loss reduction
Protect manufacturing environments with security-by-design principles and resilient IT/OT controls.
Capabilities include:
OT security assessment and segmentation guidance
Asset inventory, secure access, and remote connectivity controls
Monitoring, incident readiness, and compliance alignment
IT/OT security governance and operational controls
With digital manufacturing evolving rapidly—and smart factory automation in high demand—organizations need end-to-end, industry-tailored solutions to modernize production and operate with confidence in the next generation of manufacturing. Our digital manufacturing practice is strengthened by the expertise and perspectives of global manufacturing domain specialists, ensuring clients are prepared to tackle challenges across the full value chain—from connected shop floors and MES/MOM to quality, maintenance, supply chain, and real-time performance optimization.
Maayan’s Digital Manufacturing accelerators and enablers help plants digitize faster, scale across lines and sites, and sustain performance improvements. They combine proven smart-factory frameworks, reusable architectures, and rollout playbooks—so manufacturing transformation is practical, secure, and measurable.
Smart factory reference architectures and rollout playbooks
OEE and loss-tree frameworks with standard dashboards
IIoT connectivity patterns and secure edge-to-cloud blueprints
Quality digitization templates and traceability frameworks
Predictive maintenance model patterns and alert workflows
OT security-by-design checklists and governance toolkits
At Maayan Tech, we are committed to providing exceptional service and support. Your questions, feedback, and inquiries are important to us, and we will do our best to respond promptly. Whether you’re a business seeking technology solutions or an individual with a query, we are here to assist you.