Maayan Technologies MES/MOM services help manufacturers standardize and optimize plant operations by implementing Manufacturing Execution Systems (MES) and Manufacturing Operations Management (MOM) capabilities across lines, plants, and multi-site networks. We connect planning to execution, and execution to quality, maintenance, and traceability—so manufacturing becomes visible, controlled, compliant, and continuously improving.
MES/MOM is the foundation of a smart factory. It enables real-time management of production, material flow, quality checks, and workforce execution—reducing manual work, improving accuracy, and raising throughput.
With Maayan, MES/MOM becomes more than a software rollout—it becomes an operating system for performance:
Higher OEE and throughput through standardized execution and real-time loss visibility
Improved quality and first-pass yield with in-line checks and digital quality workflows
End-to-end traceability (genealogy, batch/lot/serial) for audit readiness and recalls
Reduced downtime and faster response using alerts, workflows, and integrated maintenance triggers
Faster decisions with real-time dashboards and control tower reporting
We connect machines, lines, and operators with ERP, quality, maintenance, and supply chain—so execution data flows end-to-end without silos.
Programs are driven by measurable KPIs like OEE, throughput, cycle time, scrap, yield, downtime, WIP, and OTIF—ensuring ROI is clear and sustained.
We deliver a repeatable model (process, data, integrations, governance) designed for multi-line and multi-plant rollout—not one-off implementations.
Strong integration patterns across ERP, PLM, SCADA/PLC, historians, QMS/LIMS, CMMS/EAM, and IIoT platforms—built with reliable data governance.
MES/MOM becomes the operational backbone for traceability, genealogy, and closed-loop feedback into engineering and quality.
Built-in exception handling, workflow orchestration, alerts, and advanced analytics reduce manual effort and speed decisions on the floor.
Role-based controls, electronic signatures, batch records, audit trails, and controlled change management are embedded for regulated environments.
Rapid pilot implementation to prove value, followed by a structured rollout playbook that standardizes execution across sites.
We combine advanced business models and rapid digital technology development — including hyper-intelligent automation, artificial intelligence and analytics — to spark a new wave of innovation in business process operations.
Maayan Technologies MES/MOM services help manufacturers standardize shop-floor execution, connect IT/OT systems, improve quality, and enable real-time performance visibility across lines and plants.
Define the blueprint, KPIs, and phased roadmap to implement MES/MOM successfully across plants and production lines.
Capabilities include:
Maturity assessment and MES/MOM target-state blueprint
Use-case prioritization (OEE, quality, traceability, EBR, WIP)
Business case and rollout roadmap (pilot → scale → multi-site)
Governance model, KPI framework, and adoption/change plan
Select the right platform and design a scalable architecture aligned to IT/OT, security, and compliance needs.
Capabilities include:
Requirements definition and vendor/platform evaluation support
Target architecture and integration blueprint (IT/OT convergence)
Data model design (work orders, materials, resources, genealogy)
Cybersecurity and compliance considerations for OT environments
Digitize operator execution to reduce manual errors, improve consistency, and increase throughput.
Capabilities include:
Digital work instructions, routing, dispatching, and e-logs
Real-time production reporting, line states, and WIP tracking
Operator guidance, validations, and exception handling workflows
Andon alerts, escalation paths, and shift handover workflows
Improve OEE by capturing losses in real time and driving structured improvement actions.
Capabilities include:
OEE model setup and loss-tree taxonomy standardization
Downtime capture, reason codes, and root-cause workflows
Real-time dashboards for line/area/plant performance
Daily management routines and continuous improvement governance
Embed quality into execution with digital inspections, alerts, and closed-loop corrective actions.
Capabilities include:
In-process quality checks, sampling plans, and inspection workflows
SPC enablement, quality alerts, and defect analytics dashboards
Non-conformance handling (NCR) and CAPA integration
Audit-ready quality records, approvals, and traceability
Enable full genealogy and compliant digital records to support audits, recalls, and regulatory requirements.
Capabilities include:
Batch/lot/serial traceability and genealogy design
Electronic batch records (EBR/eBMR) and electronic logbooks
E-signatures, approvals, role-based access controls, audit logs
Recall readiness reporting and compliance documentation support
Connect MES/MOM with enterprise and shop-floor systems for end-to-end process visibility and control.
Capabilities include:
ERP integration for work orders, BOM, routing, and inventory
PLC/SCADA connectivity patterns for equipment data capture
CMMS integration for maintenance triggers and work orders
WMS/material movement integration, barcoding/RFID enablement
Deliver real-time dashboards and multi-site visibility to monitor performance and drive proactive decisions.
Capabilities include:
Dashboards for OEE, scrap, yield, downtime, WIP, OTIF
Role-based views for operators, supervisors, plant heads, leadership
Exception monitoring, early-warning indicators, and action tracking
Site benchmarking and multi-plant performance governance
Stabilize, support, and continuously improve MES/MOM to sustain value over time.
Capabilities include:
Hypercare, stabilization, and SLA-based support models
Enhancements, performance tuning, and release governance
Continuous improvement backlog and periodic value reviews
Adoption monitoring, training refreshers, and best-practice updates
With digital technology evolving rapidly and digital process automation services in high demand, organizations need comprehensive, industry-tailored business process services and solutions to move confidently into the next generation. Our industry practices are strengthened by the expertise and perspectives of domain specialists from around the world, ensuring our clients are ready for the digital process challenges ahead.
Maayan’s MES/MOM accelerators and enablers help manufacturers implement faster, scale across plants, and sustain performance improvements—using proven blueprints, standardized data models, reusable workflows, and governance toolkits.
MES/MOM blueprint & rollout playbook (pilot-to-scale methodology)
OEE + loss-tree framework with reason codes and standard dashboards
Traceability & genealogy templates (batch/lot/serial models)
Digital work instruction patterns for guided operator execution
Integration reference architectures for ERP + OT + quality + maintenance
Compliance-ready documentation kits (records, approvals, audit logs)
Adoption toolkit (training, SOPs, role-based enablement)
At Maayan Tech, we are committed to providing exceptional service and support. Your questions, feedback, and inquiries are important to us, and we will do our best to respond promptly. Whether you’re a business seeking technology solutions or an individual with a query, we are here to assist you.
